The European Union manufactures millions of plastic products each year, however, only a fraction of these are made using recycled plastic. Even more surprising, half of the plastic waste collected for recycling is exported outside the EU for processing. The EU plastics industry is thereby losing valuable potential raw materials at a time when demand is increasing. In recognition of this, as well as the possible environmental and social benefits, TRANSFORM-CE brings together four North West European countries to develop innovative solutions for recycling these materials into new products for a circular economy.
Transforming local plastic waste into raw materials for new products
TRANSFORM-CE is using two innovative technologies to create new products from single use plastic waste – additive manufacturing (AM) and intrusion-extrusion moulding (IEM). To support this, an R&D Centre (UK) and Prototyping Unit (BE) have been set up to develop and scale the production of recycled filaments for AM, whilst an Intrusion-Extrusion Moulding Facility, the Green Plastic Factoryhas been established in the NL to expand the range of products manufactured using IEM. Businesses are being encouraged to take up these technologies and recycled materials, and to develop new products and circular business models, through TRANSFORM-CE’s business support package. This includes the provision of sample filaments, as well as help with product design, prototyping, business model innovation, material analysis and product testing. Through this, and the project’s business support and outreach activities, TRANSFORM-CE is demonstrating the potential value of single use plastic waste, the possibilities for recycling it into new products, and a scalable model for widespread uptake across North West Europe.
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The development of a circular economy for single use plastic waste and the strengthening of the market for recyclate will bring many benefits to North West Europe. It will help businesses to become independent of virgin and recycled plastic imports, valorise local waste streams, stimulate demand for recycled plastic products, and reduce the environmental impacts associated with the extraction, processing, landfilling and incineration of virgin plastic.
TRANSFORM-CE will not only divert hundreds of tonnes of single use plastic waste from landfill across North West Europe, but will create new circular economy opportunities for businesses, based on demand for recyclate both locally and further afield.
1 pilot plant (IEM) in the Netherlands
2 AM facilities in the United Kingdom and Belgium.
Diversion of 308.2 tonnes of plastic over the 3 yrs from landfill/EfW.
An estimated reduction in CO2 of 478 tonnes (based LCA natureline Save Plastics of 1.3kg net CO2 reduction per kg plastic diverted).
20 businesses across NWE will use the IEM/AM technology to embed recycled municipal plastic into the design and manufacturing of new/existing products.
Are you a business interested in being a part of TRANSFORM-CE? Register your interest here!
Circular Waste Management organisations: They are joined by circular waste management organisations bCircular GmbH based in Germany, and Save Plastics in The Netherlands, in partnership with sub-partners Interseroh Dienstleistungs GmbH (DE), and Cirwinn (NL).
Public authority: Public authority, Municipality of Almere, is also a key contributor to the project, having built a Green Plastic Factory in Almere and delivered household plastic waste as a resource. They continue to coordinate project communications.
Associated partners: A range of organisations will also share their expertise and experience over the course of the project (associate partners):
In the UK - Entreprise Europe Network, Dyson Ltd, Express Group Ltd, SCALED3D, Greater Manchester Business Support, WRAP. In Germany – Cortec GmbH, Rhein Lahn Kreis AW, MVA Müllverwertungsanlage Bonn GmbH (MVA BN In Belgium - IPIC Plastic, Intercommunale de Développement économique et d'Aménagement du Coeur du Hainaut (IDEA)
Plastic waste and its adverse effects on the environment are increasingly gaining attention in politics, economics, science and the media. As a widely used material, millions of plastic products are manufactured each year, however, only 30% of the plastic waste generated is collected for recycling. Read More
Additive manufacturing (AM), also known as 3D printing, is a constantly evolving technology expected to be significantly part of our everyday life in a near future. Despite being still less than 1% of the global manufacturing market, AM is yet a boon for many industrial sectors such as medical, transportation or energy, and is used at all stages of production, from proof of concept and prototyping to full-scale manufacturing. Read More
If you are looking for solutions in utilising single-use-plastic waste within your business to transition towards a circular economy? Would you like to explore the benefits of additive manufacturing and intrusion-extrusion moulding technologies?
TRANSFORM-CE is offering 20 businesses in-depth, expert support to design new, recycled plastic products and develop innovative circular business models, helping to future-proof their operations. We invite companies to join.
Apply today by contacting firstname.lastname@example.org. See attached factsheet about opportunities and benefits.
> Are you a business interested in being a part of TRANSFORM-CE? Register your interest here!
> Researchers from Manchester Metropolitan University have developed new filaments from recycled, post-consumer and traditionally hard to recycle single-use plastics. Request your free trial spool.
Opportunities and benefits
Valorise plastic waste streams by turning these materials into new products for sale
Receive technical support to integrate intrusion-extrusion moulding or additive manufacturing technology within your business
Improve the circularity of in-house prototyping, modelling, visualisation and on-demand production activities by switching to recycled additive manufacturing filaments
Leverage additive manufacturing and recycled filaments to create custom parts and components for sale and service delivery (e.g., repair)
Leverage intrusion-extrusion moulding to design innovative new products from recycled plastic (e.g. roof tiles and playground equipment)
Apply intrusion-extrusion moulding technology to upscale production of recycled plastic products and components
Small or medium-sized enterprise (SME)
Registered address and operations in the Netherlands, UK, Germany or Belgium
Entitled to receive De Minimis State Aid
Willing to make use of Single Use Plastic waste
Step 1. Enquiry & Eligibility Check Send your enquiry to CircularEconomy@mmu.ac.uk. We will arrange an informal conversation to ensure we can provide the support you need and to check your eligibility for the programme.
Step 2. Initial Diagnostic An assessment of your business will be conducted, identifying barriers and opportunities for circularity.
Step 3. Circular Product Development We will work closely with you to design new, circular products (or re-design existing products) using recycled single-use-plastic waste and leveraging additive manufacturing and/or intrusion-extrusion moulding technologies.
Step 4. Circular Business Model Development Expert advice will be provided to help you commercialise your new (or redesigned) circular product innovations, creating a successful, circular business model.
Step 5. Recommendations A final assessment will be completed, including key recommendations. Businesses can also access technical support, such as material testing and equipment.
Step 6. Report Results will be written into a succinct, yet informative case study report. Supported businesses will be provided with excellent exposure opportunities across the Netherlands, UK, Germany and Belgium through TRANSFORM-CE.
Manchester Metropolitan University Lead Partner email@example.com
For all press enquiries including logo usage requests, please contact Bureau MVO, Miranda van Oostrom (firstname.lastname@example.org).
What is Transform-CE
TRANSFORM-CE is an Interreg NW Europe funded project bringing together partners from the UK, Germany, the Netherlands and Belgium to turn single use plastic waste (SUP) into valuable, new products. To do this, the project is using two innovative technologies: Intrusion Extrusion Moulding (IEM), which is moulding low value, mixed plastic waste into larger products, such as cladding, roof tiles and outdoor furniture, and Additive Manufacturing (AM), where high-grade plastics are separated by material type and extruded into filaments that can be 3D printed into a variety of products. The project is working closely with businesses and stakeholders to support the successful uptake of the solutions developed.
The focus of TRANSFORM-CE is also to support the creation of new, circular products with complementary circular economy business models to ensure that solutions are commercially viable, leading to asignificant diversion of SUP from landfill and incineration, to feedstocks for AM and IEM.
This approach is bringing together SUP waste producers, waste handlers, plastic engineering companies, consumers, public authorities and product manufacturers to provide a closed loop system that is technologically, operationally and commercially viable, securing investment in the creation of additional IEM and AM processing centres, replicating TRANSFORM-CE’s solutions across NWE-regions.
Please contact Bureau MVO if you would like to publish the Transform-CE logo, stating the name of your media platform and the purpose for which the logo would be used.
Using our content or research
You can use our content if you follow these guidelines: Transform-CE is providing its content on the basis you will respect its rights under copyright and other intellectual property law. You may use; adapt; copy; and/or translate the Transform-CE content provided on its/our website only for educational or personal use, to further You must acknowledge that Transform-CE is the source of the original content by ensuring the correct form of the copyright notice is marked on any use, adaptations, copies or translations of all, or part, of that content. We also ask that you make it clear in your accreditation that it is an unofficial translation by yourselves and you do not suggest or imply that the content has been endorsed or approved by us.
You must not use the content provided to you by Transform-CE in any commercial way or commercially exploit it in any way; use that content for any purpose other than to pursue a fair understanding of the circular economy; interpret or adapt the content in a way which contradicts or perverts its original intent; use that content for any illegal purpose; licence that content; sell that content; rent that content; lease that content; and/or assign or transfer your rights in that content.
Identifying business needs and opportunities for a Circular Economy Plastic Road Map. The results in this report form a basis for formulating the CE roadmap, which further examines the needs of companies and the requirements from the industry/other parties in the chain. Seven in-depth workshops are done to achieve an inventory of the various barriers and enablers organisations face with the uptake of recycled plastic feedstock.
As part of the TRANSFORM-CE project, this report identifies industry and business needs to use recycled materials in production processes. This document combines the outputs of workshops held in the Netherlands, the United Kingdom, Germany and Belgium. The results form a basis for formulating the CE roadmap, which further examines the needs of companies and the requirements from the industry/other parties in the chain.
Inventory of barriers and enablers for the uptake of recycled plastic