SeRaMCo: Secondary Raw Materials for Concrete Precast Products


Project Summary

The construction sector is the most resource intensive industrial sector in the EU. It uses around 50% of the available primary raw materials, hence exhausting the natural resources, degrading environment and generating high costs to the business operators.

Although there is potential for the use of secondary raw materials from construction and demolition waste (CDW), this is far from becoming mainstream in Europe. For the time being, the sector uses only 4% of the recycled construction and demolition waste (CDW), although CDW represents the largest waste stream in the EU, accounting for 1/3 of the overall European waste.

Against this background, this situation is not dire in the whole of Europe. Some North-Western Europe (NWE) countries, namely Germany, France, Belgium and the Netherlands are leading the way in recycling CDW. Depending on the individual country, these rates range from 70-95%.

However, although waste recycling rates in NWE are impressive, business operators from the construction sector are still faced with challenges in placing their recycled products on the market. This is primarily due to the fact that there is still no niche market for concrete products made from the recycled materials.  The lack of a niche market is accompanied by the lack of a clear-cut legislative framework in certain NWE states and inability to make precise cost estimations reflecting both social and economic costs of the production.

To make the most out of the available resources, SeRaMCo aims to replace primary raw materials with the high-quality materials recycled from CDW, e.g. concrete, bricks, tiles and ceramics (CBTC), in production of the cement and concrete products for use in NWE. To attain this goal, the project will:

  • analyse and improve sorting of CDW, as a precondition for successful recycling;

  • develop and test new concrete mixes and technologies for the production of concrete precast products (CPPs) made from the recycled CBTC;

  • establish a market niche for CPPs, leading to the economic advantages for the CPP producers and generating new jobs in the construction sector.

SeRaMCo’s expected outputs are cement and CPPs from up to 100% recycled aggregates, comparable to conventional products both in terms of costs and quality, and ready for commercialization in NWE.

Prior to rolling-out across NWE and Europe as a whole, SeRaMCo will test its end-products in 3 pilot areas, namely City of Seraing (Belgium), City of Saarlouis (Germany) and Region of Moseille (France). Following the testing phase, previously developed business models, supporting the supply chain of the new market niche and establishing ecosystem with stakeholders active in the field, will be put in place.

Project Partners

  • PREFER

    110 Sart d'Avette
    Flémalle
    4400
    Belgium

    View partner details

  • Beton - Betz GmbH

    46 Rappenauer Str.
    Kirchardt
    74912
    Germany

    View partner details

  • Vicat

    16 Route de Pierreville
    Xeuilley
    54990
    France

    View partner details

  • Schuttelaar & Partners

    199, bus 22 Belliardstraat
    Brussels
    1040
    Belgium

    View partner details

  • TRADECOWALL SCRL - Traitement des Déchets de Construction en Wallonie

    24 Rue du Tronquoy
    Fernelmont
    5380
    Belgium

    View partner details

  • Université de Liège

    9 Quartier Polytech - Allée de la découverte
    LIEGE
    4000
    Belgium

    View partner details

  • University of Luxembourg

    162 A Avenue de la Faïencerie
    Luxembourg (LU)
    L-1511
    Luxembourg

    View partner details

  • Université de Lorraine

    34 cours Léopold
    Nancy cedex
    CS 25233 54052
    France

    View partner details

  • Delft University of Technology

    134 Julianalaan
    Delft
    2628
    Netherlands

    View partner details

  • Centre for Studies and Expertise on Risks, Environment, Mobility, and Urban and Country Planning

    71 rue de la Grande Haie
    Nancy cedex
    54510
    France

    View partner details

  • Technische Universität Kaiserslautern

    14 Paul-Ehrlich-Str.
    Kaiserslautern
    67663
    Germany

    View partner details

Lead partner

Organisation Contact name Address Email Website
Technische Universität Kaiserslautern Christian Glock 14 Paul-Ehrlich-Str.
Kaiserslautern
67663
Germany
kasem.maryamh@bauing.uni-kl.de; molham.kassoum@bauing.uni-kl.de www.bauing.uni-kl.de/massivbau/home
Name Contact Name Email Country
PREFER Bolle René bolle.rene@group-portier.be Belgium
Beton - Betz GmbH Herbert Kahmer gf@syspro.org> Germany
Vicat Laury Barnes-Davin laury.barnes-davin@vicat.fr France
Schuttelaar & Partners Bea Rofagha bea.rofagha@schuttelaar-partners.com Belgium
TRADECOWALL SCRL - Traitement des Déchets de Construction en Wallonie Mariage Thibault tm@tradecowall.be Belgium
Université de Liège Luc Courard Luc.Courard@ulg.ac.be Belgium
University of Luxembourg Danièle Waldmann daniele.waldmann@uni.lu Luxembourg
Université de Lorraine André Lecomte andre.lecomte@univ-lorraine.fr France
Delft University of Technology Ulrich Knaack u.knaack@tudelft.nl Netherlands
Centre for Studies and Expertise on Risks, Environment, Mobility, and Urban and Country Planning Davy Prybyla davy.prybyla@cerema.fr France

News


Development of recycled concrete mixtures in Luxembourg

Posted on

As one of the partner universities, the University of Luxembourg is actively working on the SeRaMCo project in different aspects: (i) technical features on the design of new concrete mixtures and elements, and (ii) a continuous overview of the market situation in Luxembourg through several stakeholders. More specifically, in the technical aspect of the project (containing three different work packages), the University of Luxembourg’s role is mainly in work package 2 (developing new cement and concrete mixes for use of recycled materials) and in work package 3 (generating and implementing innovative cement and concrete products based on recycled aggregates). Read More

New European Rules on Waste

Posted on

On May 30, 2018, the European Council and the European Parliament approved and signed the Directive to amend the Waste Framework Directive. The document is part of the EU Action Plan for the Circular Economy, which contains several legislation proposals on waste. The text is now waiting to be published in the Official Journal of the European Union, and will officially enter into force 21 days after its publication. The adopted document contains remarkable amendments related to Construction and Demolition Waste of interest for SeRaMCo. Read More

Secondary raw materials in design and architecture

Posted on

The increasing importance of recycling concrete is undeniable: its production is highly energy consuming, while sand and aggregates are becoming scarcer every day. Since low and medium cost construction is responsible for the majority of cement use, and therefore for the majority of adverse effects, there is a real opportunity to make a difference using secondary resources for the production of concrete precast products. Read More

Identifying perspectives for innovative construction waste recycling

Posted on

SeRaMCo aims at upcycling construction waste such as concrete, bricks, tiles and ceramics to turn them into valuable secondary raw materials for the production of concrete precast products. Such products should eventually be equal in terms of quality and price to those made from primary raw materials. New cutting-edge technologies are required to innovatively recycle construction site waste and to evaluate the general feasibility and relevance based on prototypes. Beton-Betz’s involvement within SeRaMCo focuses mainly on: - Developing innovative recycling methods for the end-product plants; - Developing new and optimized mixed-concrete formulas using recycled gravel and sand; - Selecting suitable types of pre-cast concrete to apply the new formulas. Read More

Recycling of construction and demolition waste in cement

Posted on

Treatments of construction and demolition waste (CDW) produce aggregates with sizes ranging from few micrometers to several centimeters. Because of the high water absorption and impurities in the finest fraction (grain size below 2 mm), recycled sands can hardly be used as secondary raw materials for concrete production. Therefore, in the framework of the SeRaMCo project, University of Lorraine and the cement manufacturer Vicat use these fine recycled aggregates as raw material for the production of cement. Read More


Share this

Tweet Share